Forced Induction
Compressed air forced to the engine can produce large amounts of power from the engine.A variety options is available from increasing boost to replacing the supercharger for one large volume.This is an area which is unique to supercharge/turbocharged tuning.
What is Turbocharger
Using the energy from the engine exhaust gasses, blades like
those found in a windmill are turned with a compressor which attached on the
same axis. This compresses air and forces it into the engine allowing for
higher outputs to be gained from the engine. The amount of air (pressure)
forced into the engine is referred to as boost pressure and this can be
adjusted by controlling the amount of exhaust gas which passes through the
turbo. This adjustment is performed by the use of a bypass valve which is between
the engine and turbo and can release the exhaust gas without flowing through
the turbo. This is activated by the compressor pressure.
By raising boost pressure the engine is able to take in more
air but due to limitations in engine strength and extreme combustion (known as
detonation or knocking) boost pressure is limited. Stock boost pressure is
normally restricted with a large margin of safety to cope with a wide variety
of uses and also for environmental reasons.
Types of Bypass Valve
Bypass valves fall into 2 main types. Actuator types and
wastegate types. Both work by opening a bypass valve when the designated boost
level is reached and allowing the exhaust gas to escape without flowing through
the turbo which prevents boost from rising further. They both perform the same
job but the actuator is compact and can be made as one with the turbo unit,
whilst the wastegate requires piping and fitting before the turbo, bypass
capacity can be made larger on a wastegate type giving more stable boost
settings. From these characteristics, it is common that actuators are used on
stock and smaller turbos whilst wastegates are used on larger turbos for higher
power applications.
What is 'Boost Up'
By increasing the amount of forced air into the engine, the
explosive force is increased thus increasing engine output. "Boost
up" increases the conservative stock boost levels to release the full
potential of the stock setup. The most common way to raise boost is to fit an
EVC (Electronic Valve Controller) boost controller. It is also possible to
replace the actuator for one with a stronger spring. Although Boost up is a
relatively simple way of increasing power, there are many possible
complications such as knocking fuel control or boost cut that could lead to
possible engine damage and so it is important to be aware of the vehicles
capabilities.
Turbo Swapping
Turbo swapping is the next step up from boost up. The
limitations of the stock turbo can be easily reached and for those who require
more can replace their turbo for one which can handle more air flow.
Normally, one would think that with the same engine and
boost pressure, a small turbo and large turbo would both produce the same
amount of power. However this is not the case and the larger turbo will produce
more power. This is caused by the difference in turbo efficiency as each size
turbo has a boost pressure (air flow rate) that it can work most efficiently at
and using inefficient boost pressure will cause a rise in air temperature
reducing air density thus reducing the amount of air into the engine even at
the same boost pressure.
Intercooler
An Intercooler is a heat exchanger (cooling device) which is
designed to cool air which has been heated by the turbo during compression.
Popular tuning in this field involves the addition or
replacement of the intercooler for one of higher capacity and efficiency. A
good intercooler must be able to reduce the resistance to air flow (pressure
loss) and also reduce the air temperature as much as possible. These are two
opposite properties and so it is difficult to achieve both together.
Supercharger
As opposed to a Turbocharger which uses exhaust gas power, a
supercharger borrows a little power directly from the engine to operate a
compressor. Specifically, it is most common to use a belt and pulley from the
engine crankshaft to turn the compressor. As a result, the compressor will work
from low rpm giving good response from the moment the accelerator is depressed.
With a turbo which uses exhaust gas flow there is a delay before the exhaust
gas flow necessary to operate the compressor is generated. However, at higher
engine speeds (rpm), superchargers which use engine power, tends to becomes
less efficient than a turbocharger.
Common Supercharger Types
Roots Type:
2 rotors mesh together and push air out of a housing. Most
conventional superchargers are of this type. Since a roots type supercharger
does not compress air inside within the unit, a larger housing can be required
for big power outputs.
Centrifugal Type:
Shaped like a turbo but is driven directly by the engine
rather than by exhaust gas. The internal structure divides into several further
subgroups. HKS uses what is referred to as "Torque Reaction Drive
Type" and with internal compression and traction drive mechanism, is able
to provide suitable compression at all engine speeds.
to be continue